Duct Size Calculator

Recommended Duct
in
Equivalent Diameter
FPM
Actual Velocity
in wc
Static Pressure Loss

Round option: in  |  Rectangular option:  |  Duct area: sq in

Velocity vs friction: This tool sizes by your target velocity, then reports the friction-based static pressure over the run. Keep residential supply velocity around 600-900 FPM (quieter) and returns lower; commercial runs higher. High velocity means smaller ducts but more noise and pressure loss.

Result Summary

Airflow
Recommended size
Equivalent diameter
Actual velocity
Static pressure loss

main trunkbranches to roomsroundrect
A trunk feeds branch ducts to each room. Round or rectangular ducts can carry the same airflow at the same equivalent diameter.

Common Round Duct Sizes (at ~700 FPM)

Round sizeApprox. CFMTypical use
4 in~40Small branch / single register
5 in~60Branch run
6 in~100Branch to one room
7 in~140Larger room branch
8 in~180Two-register branch
10 in~300Small trunk
12 in~450Trunk
14 in~600Main trunk
16 in~800Large main trunk

CFM per Room (rule of thumb)

RoomTypical CFM
Bedroom75 – 100
Bathroom50
Kitchen100 – 150
Living room150 – 250
Master suite150 – 200

Roughly 400 CFM per ton of cooling, or about 1 CFM per 30 BTU/hr.

Friction Rate Reference

SystemTypical friction rate
Residential0.08 – 0.10 in wc/100 ft
Light commercial0.10 – 0.15 in wc/100 ft
Low-velocity / quiet0.06 in wc/100 ft
Disclaimer: Sizing by velocity with a friction estimate is a planning tool. A full Manual D design balances every run by friction rate and accounts for every fitting. Confirm before fabrication.

What Size Duct Do I Need?

Duct size depends on the airflow it must carry, measured in cubic feet per minute, and the speed you want that air to travel. Too small and the air moves fast and noisy with high pressure loss; too large wastes material and space. Start with the CFM the room or run needs, pick a target velocity for the duct role, and the cross-section follows: area equals CFM divided by velocity. The calculator above turns that into an equivalent round diameter, a standard round size, and a matching rectangular size, then estimates the static pressure lost over the run.

Duct CFM Chart

As a rule of thumb, a forced-air system moves about 400 CFM per ton of cooling, or roughly 1 CFM for every 30 BTU per hour of cooling load. From there, each room gets a share: bedrooms often need 75 to 100 CFM, a living room 150 to 250, and a bathroom around 50. The common-size chart above shows how much air each round duct carries at a typical residential velocity, so you can match branch and trunk sizes to the CFM they serve. Use the BTU-to-CFM helper to convert a room load straight into airflow.

Round vs Rectangular Duct Size

Round and rectangular ducts carry the same airflow when they share the same equivalent diameter, the round size that produces the same friction. Round duct is the most efficient shape and uses the least material for a given airflow, but rectangular duct fits flat in joist bays and walls. The trade-off is aspect ratio: a tall, narrow rectangular duct has more surface area and friction than a square one, so keep the ratio under about four to one. The calculator gives both a round size and a rectangular size for your chosen height so you can pick what fits.

Frequently Asked Questions

What velocity should I target? About 600 to 900 FPM for residential supply, lower for returns; commercial systems run higher.

How do I convert BTU to CFM? Divide cooling BTU per hour by about 30, or use 400 CFM per ton.

Is round or rectangular better? Round is more efficient and quieter; rectangular fits tight spaces. Match the equivalent diameter either way.

What is static pressure loss? The pressure the blower must overcome from friction along the duct and its fittings, measured in inches of water column.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.