Polycarbonate Properties

Polycarbonate properties

Polycarbonate is a tough, transparent engineering thermoplastic with exceptional impact resistance, far higher than glass or acrylic. It is used for safety glazing, machine guards, and impact-critical clear parts.

Mechanical properties

Property Value
Tensile strength 9,500 psi (65 MPa)
Flexural modulus 340,000 psi (2.3 GPa)
Elongation at break 110%
Hardness Rockwell M70

Physical properties

Property Value
Density 0.043 lb/in³ (1200 kg/m³)
Softening point about 150 °C (glass transition)

Thermal properties

Property Value
Max service temperature about 120 °C continuous
Thermal expansion 68 µm/m·°C
Thermal conductivity 0.20 W/m·K

Values are typical for the grade and condition shown. Actual properties vary with temper, heat treatment, and product form, so use these for comparison and preliminary design and confirm against material certificates for final work.

Compare with other materials

See the Material Properties Comparison, Yield Strength, and Density charts.

Typical uses

Polycarbonate is used for safety glazing, machine guards, riot shields, eyewear, and impact-resistant clear parts. Its near-unbreakable toughness combined with transparency makes it the standard where clear, shatterproof material is required.

How it compares

Polycarbonate is vastly more impact resistant than acrylic or glass, though it scratches more easily and is less chemically resistant. It is tougher than most clear plastics but softer surfaced, so it is chosen for impact safety rather than scratch resistance.

FAQ

How impact resistant is polycarbonate?

Extremely. It withstands impacts that would shatter glass or acrylic, which is why it is used for safety glazing, guards, and riot shields.

Does polycarbonate scratch easily?

Yes, its surface is relatively soft, so it scratches more readily than glass or acrylic unless given a hard coating.

Is polycarbonate transparent?

Yes, it is optically clear, combining transparency with extreme toughness, a rare and useful pairing.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.