Thread Milling Formula

When thread milling, the cutting edge follows a larger circle than the tool center. To get the right feed at the thread, the programmed center feed must be scaled down for internal threads.

Center feed = Edge feed × (Dm − Dt) / Dm

What the variables mean

Symbol Meaning
Center feed Programmed feed at the tool center (IPM)
Edge feed Desired feed at the cutting edge (IPM)
Dm Thread major diameter (inches)
Dt Thread mill cutter diameter (inches)

Worked example

Internal thread, Dm = 0.50 in, Dt = 0.30 in, edge feed 10 IPM: center feed = 10 × (0.50 − 0.30) / 0.50 = 4 IPM. Skip this and the edge cuts far too fast.

FAQ

Why would I thread mill instead of tap a hole? Thread milling avoids the risk of a broken tap stuck in an expensive part, works well in hard or work-hardening materials that are difficult to tap, and lets one tool cut multiple thread sizes by adjusting the toolpath.

Does thread milling take longer than tapping? Generally yes, per hole, since thread milling requires a helical interpolation toolpath rather than a single straight plunge, but the tradeoff is often worth it for larger threads, hard materials, or blind holes.

Run it instantly with the Thread Milling Feed calculator in Cutting & Tooling.

Scroll to Top

The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.