Fixture Design Basics

A fixture holds a workpiece in a known, repeatable position so every part is machined the same. Two jobs define it: locating the part and clamping it.

The 3-2-1 rule

The classic locating principle uses six points to fully constrain a part: three points define the primary plane (stopping rocking and two rotations), two points define a second plane (stopping sliding and another rotation), and one point defines the third (stopping the last movement). This removes all six degrees of freedom with minimal, well-placed contacts.

Clamping rules

Clamp toward the locators so force pushes the part into them, not away. Apply force over supported areas to avoid bending, keep clamps clear of the cutting path, and use the least force that holds securely — excess force distorts parts that then spring back after release, throwing off dimensions. A good fixture lets an operator drop in part after part and get identical results.

Frequently asked questions

What is the 3-2-1 rule? A locating scheme using 3+2+1 points to fully constrain a part.

Where should clamps push? Toward the locators, over supported areas.

Why not clamp as hard as possible? Excess force distorts the part, ruining accuracy after release.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.