Spark Plug Gap Chart

The spark plug gap is the distance the spark jumps across the electrode. Too small and the spark is weak; too large and the coil may misfire. This chart gives typical ranges — your engine has one correct spec.

Application Typical gap Notes
Older points ignition 0.025 – 0.035 in Weaker spark energy
Standard modern engine 0.040 – 0.054 in Electronic ignition, common factory range
Turbo / supercharged 0.028 – 0.035 in Tighter gap resists blow-out under boost
Nitrous / high boost 0.020 – 0.028 in Tightest, for dense cylinder charge
The manufacturer spec always wins. Find it in the manual or under the hood, and set it with a wire-style gauge — tapered feeler gauges can misread the round gap.

Pre-gapped plugs are not always at your engine spec; check every plug before installing.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.