Understanding Thermal Expansion

Most materials expand when heated and contract when cooled, because higher temperature makes atoms vibrate more and take up more space. For length changes, the linear thermal expansion formula is:

Formula: ΔL = α × L × ΔT — change in length = coefficient × original length × temperature change

Coefficients (approx., per °C)

Material α (×10⁻₆/°C)
Steel ~12
Stainless steel ~17
Aluminum ~23
Copper ~17
Concrete ~12

Worked example

A 10 m steel beam heated 30°C: ΔL = 12×10⁻₆ × 10 × 30 = 0.0036 m, or 3.6 mm. It sounds small, but across bridges, rails, and pipelines it’s why expansion joints exist — without room to grow, thermal stress can buckle or crack structures.

Frequently asked questions

What’s the thermal expansion formula? ΔL = α × L × ΔT for length change.

Which expands more, aluminum or steel? Aluminum — its coefficient is about double steel’s.

Why do bridges have expansion joints? To give materials room to grow and shrink without cracking.

Skip the math: use the calculator to get your numbers instantly.
Scroll to Top

The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.