Tool Coating Comparison

Cutting tool coatings add hardness, heat resistance, and lubricity so a tool runs faster and lasts longer. The right coating depends mostly on how much heat the cut makes and whether the material likes to stick to the edge.

Common coatings at a glance

Coating Color Max temp Best for
Uncoated Bright silver Aluminum, brass, plastics; keeps the sharpest edge
TiN (titanium nitride) Gold ~1100°F General purpose, mild steel, longer life than uncoated
TiCN (titanium carbonitride) Blue-gray ~750°F Abrasive materials, cast iron; harder than TiN
TiAlN / AlTiN Violet to black ~1500°F+ High heat: hardened steel, stainless, dry or high-speed cutting
ZrN (zirconium nitride) Light gold ~1000°F Aluminum and non-ferrous; resists galling and sticking
DLC (diamond-like carbon) Dark gray ~750°F Aluminum, copper, non-ferrous; very low friction
CVD diamond Gray ~1100°F Graphite, carbon fiber, abrasive non-ferrous — never on steel

Matching coating to the job

  • Aluminum and non-ferrous: uncoated, ZrN, or DLC — they stay slick and resist built-up edge. Avoid coatings that promote sticking.
  • Steel: TiN for general work, TiAlN when the cut runs hot or fast.
  • Stainless and titanium: TiAlN or AlTiN, which form a heat barrier exactly where these alloys dump heat into the tool.
  • Graphite and composites: CVD diamond for abrasion resistance — but never on steel, where diamond reacts and breaks down.

Max temperatures are approximate oxidation thresholds and vary by supplier and coating thickness.

Related: Feeds and Speeds Chart.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.