Lightest Engineering Materials

These are the lightest materials in our library, ranked by density. Engineering plastics are lightest, and among metals aluminum and titanium beat steel handily.

Material Density (g/cc)
UHMW 0.93
HDPE 0.95
ABS 1.05
Nylon 6/6 1.14
Polycarbonate 1.20
PEEK 1.32
PVC 1.40
Acetal (Delrin) 1.41
PTFE 2.20
Aluminum 2.70
Titanium 4.51
Steel 7.85

Steel is nearly three times as dense as aluminum and about eight times as dense as the lightest plastics, which is why weight-critical designs reach for aluminum, titanium, or polymers.

Lighter is not always better. A lighter material may need a larger cross-section to carry the same load. Compare strength-to-weight, not weight alone, for structural parts.

See the Material Density Chart and the Density Calculator.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.