Material Machinability Chart

Machinability describes how easily a material cuts — the speed it tolerates, the finish it gives, and how hard it is on tools. This chart ranks common shop materials from easiest to hardest, with a typical carbide milling speed as a practical proxy.

Material Machinability Carbide milling (SFM) Notes
Aluminum 6061 / 2024 / 7075 Excellent 600 – 1200 High speed, watch built-up edge
Brass (C360) Excellent 400 – 700 Free-cutting, short chips
Delrin / acetal Excellent 600 – 1200 Sharp tools, manage heat
Gray cast iron Good 200 – 400 Abrasive dust, often run dry
Mild steel (1018, A36) Good 250 – 500 Can be gummy annealed
Copper Fair 300 – 600 Gummy, smears, needs sharp tools
Alloy steel (1045, 4140) Fair 200 – 400 Slower, flood coolant
Tool steel A2 / D2 (annealed) Fair to poor 150 – 350 Abrasive carbides, machine soft
Stainless 304 / 316 Fair 130 – 300 Work-hardens, never dwell
Stainless 17-4 PH Fair 150 – 280 Work-hardens, condition A
Titanium (Ti-6Al-4V) Poor 100 – 200 Low speed, heavy coolant

Rankings are approximate and depend on alloy, temper, and condition. Use the speed column as a starting point and tune from there.

For per-material detail see the machining data pages, and the full Feeds and Speeds Chart.

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.