Through-Hole Drill Depth Calculator

DRILLING

Through-hole drill depth calculates the total programmed drilling depth needed to fully break through a given material thickness, accounting for the drill point’s breakthrough allowance.

Breakthrough Allowance—
Total Drill Depth—
Total Depth = Material Thickness + Point Breakthrough Allowance, where allowance = (Diameter / 2) / tan(Point Angle / 2).

How it works

Programming a through-hole to exactly the material thickness leaves the drill’s conical point still embedded in material at the back face. Full breakthrough requires added depth equal to the point’s length, which depends on drill diameter and point angle; skipping this allowance is a common cause of holes that appear to stop just short of breaking through cleanly.

FAQ

How much extra depth is typically needed? For a standard 118° point drill, the point adds roughly 0.3 times the drill diameter to the programmed depth; sharper 135° points add slightly less, and blunter spot-drill-style points add more.

Related Guides

CNC Calculators · Drill Breakthrough Calculator · Spot Drill Depth Calculator

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The calculators and tools on Formula Factory are provided for general guidance and informational purposes only. Results are estimates based on standard formulas and the values you enter — they do not constitute professional engineering, electrical, or architectural advice. Always verify calculations with a qualified professional before making decisions for any safety-critical, code-compliance, or commercial application. Formula Factory makes no representations or warranties as to the accuracy or completeness of any result, and accepts no liability for errors, omissions, or any outcomes arising from reliance on this information.